Transforming manufacturing operations with smart factory automation, real-time analytics, and connected supply chains.
Manufacturing
Modern manufacturing requires absolute visibility across every shift, machine, and logistics line. We engineer high-yield smart factory ecosystems using real-time analytics, automated SPC quality checks, and seamless ERP integration. By optimizing overall equipment effectiveness and streamlining supply chains, we help industrial leaders cut defect rates and drive predictable operational growth.
Services
Unified Smart factory IT integration
OEE Optimization & Plant Performance Tracking
SCADA & Operational Control Systems
Connected Industrial Fleet
Statistical Process Control (SPC)
Component Traceability
Asset Management
IoT Integration
Custom MES (Manufacturing Execution Systems)
Quality Assurance
Computer Vision
Weld Monitoring System
Tech Stack
Layer
Technology Stack
Frontend
Angular , React
Backend
.Net core 8 , python
Database
MSSQL
Cloud & Hosting
Amazon Web Services
Notifications & Services
Firebase Cloud Messaging (Mobile Application) / MessageHUB / SignalR
Hardware Architecture
32-Bit Microprocessor, High-Speed 12-Bit ADC.
Sensing Equipment
0-1000A Current Sensors / Current Transformers, 0-100V DC Voltage Sensors.
Storage & Connectivity
Onboard 128 GB Storage, Memory Card/External SSD, Shielded Industrial Cabling.
Projects
Data Monitoring Dashboard (Saroj)
Casting machine data sat in isolated silos, blocking visibility into shop-floor performance. A centralized real-time dashboard now streams multi-parameter data with predictive analytics and automated reporting.
Velonex (Accuratech)
Manual OEE tracking on mixed-age CNC machines masked real productivity losses (reporting 78% vs. actual 56%). Velonex’s 24/7 monitoring exposed true performance and enabled real-time corrective action.
Velonex (Ratnaudyog)
Manual tracking overstated OEE (79% vs. actual 57%) across diverse CNC controllers, hiding bottlenecks. Velonex delivered live shop-floor data enabling immediate corrective action.
Velonex (PCL)
The same blind spot in manual OEE reporting (76% claimed vs. 58% actual) hid downtime losses across aging CNC machines. Velonex’s real-time dashboards gave the shop floor accurate, actionable visibility.
OEE (Mahabal)
Inflated manual OEE figures (76% vs. actual 59%) left real downtime and losses undetected. Velonex’s real-time monitoring exposed the gap and supported faster decisions.
Girnar Laser ERP (Girnar)
Fragmented inventory and operational silos across multiple plants caused overstocking and fulfillment delays. A unified multi-plant ERP now centralizes production, inventory, sales, and HR with real-time sync.
SPC (Padmavati)
Paper-based quality checks caused delayed fault detection and high rejection/rework rates. Digital air-gauge integration with Velonex now automates SPC, Cp/Cpk monitoring, and instant deviation alerts.
Weld Monitoring System (Bajaj)
Bajaj’s robotic welding was sampled at only 10 data points/sec, too slow to catch process issues in 2–5 second weld cycles. A custom high-speed logger now captures 3,000+ points/sec per seam for predictive maintenance.
Clients
Testimonials
"I’ve worked with the Velodynamics team for several months and know them inside out. They consistently deliver innovative solutions, prompt support, and excellent project management. If an issue ever comes up, they move fast to fix it. Their product development team is top-notch!"
Sudeep Naik
R&D Head
Bajaj Auto Ltd
December 2021
"With Velonex, analyzing machine availability and shift downtime, including night shift performance, has never been easier. The ability to generate robust production and quality reports has streamlined our entire operation. Velodynamics’ technical expertise and dedication to excellence make Velonex an essential tool for modern production management."
Brahmanand Lad
Development Lead
Mahabal
February 2021
"Velonex has transformed how we track machine availability and analyze shift downtimes throughout the day. It gives us full visibility into production even during the night shift and allows us to generate comprehensive reports on both production and quality metrics. Velodynamics’ expertise in designing and developing Velonex truly showcases their commitment to excellence, making them an invaluable partner in our drive toward efficient production management."
Amar Jadhav
CEO
Accuratech
October 2022
"Velonex by Velodynamics has driven a major transformation in our manufacturing operations. Velodynamics stands out for their deep understanding of our unique production challenges and their ability to engineer a custom IoT solution that fits our workflow perfectly. Their commitment to personalized, high-performance software makes them a trusted partner in our growth."
Santaji Mane
R&D Head
Padmavati Industries
August 2022
