Girnar Laser ERP (Girnar)
Fragmented inventory and operational silos across multiple plants caused overstocking and fulfillment delays. A unified multi-plant ERP now centralizes production, inventory, sales, and HR with real-time sync.
Problem Statement
A leading specialty laser cutting enterprise in Maharashtra struggled with fragmented inventory management and operational silos across multiple manufacturing facilities. The company needed a centralized framework to manage and monitor operations across all plants from a single primary plant, eliminate inventory imbalances (overstocking vs. fulfillment delays), and replace disjointed systems with scalable, real-time data integration to stay competitive globally.
Solution
Velodynamics conducted an on-site operational audit, identified core workflow gaps, and deployed an end-to-end, multi-plant Enterprise Resource Planning (ERP) platform. The solution integrates all functional business units into a unified database, providing central management capabilities, automated workflows, and high-security cloud deployment for multi-location synchronization.
Functionalities
Customer Portal
Dedicated portal for clients to track orders, view status, and manage requests.
Production Planning & Control (PPC)
Real-time scheduling, shop-floor routing, and bottleneck mitigation
Customer Relationship Management (CRM)
Pipeline tracking, customer inquiry management, and interaction history.
Store & Inventory Department
Multi-location stock monitoring, lean inventory planning, and automated reorder triggers.
Sales Department
Order management, pricing matrices, automated quotations, and invoicing.
Purchase Department
Procurement management, vendor tracking, and automated purchase orders.
Quality Control & Inspection
In-line and final quality checks, tolerance verification, and audit logs
Human Resource (HR) Module
Attendance tracking, workforce scheduling, and payroll management.
Transportation & Logistics Module
Dispatch scheduling, route planning, and real-time delivery tracking.
Tech Stack
Layer
Technology Stack
System Architecture
Cloud-based Distributed ERP Architecture.
Security Framework
Database
Impact on Client
Centralized Multi-Plant Control
Enabled full operational visibility and management of multiple facilities directly from one primary command location.
Optimized Inventory & Reduced Costs
Lowered holding costs and overheads by preventing overstocking while simultaneously eliminating fulfillment delays caused by stockouts.
Streamlined Supply Chain
Established effective demand forecasting, lean inventory practices, and improved vendor relationship management.
Boosted Cash Flow
Faster, automated invoicing and improved collections tools accelerated cash flow into the business
Enhanced Decision-Making & Reporting
Provided real-time business reporting, faster customer response times, and improved on-time delivery accuracy.
Stronger Cloud & Data Security
Secured enterprise data across distributed servers with dedicated security protocols and automated threat prevention.
Testimonials
“The ERP and IoT-based system implemented by the team has transformed the way we manage our laser cutting operations. It has given us better visibility into production processes, helped us track work in real time, and enabled us to manage our workforce more efficiently. The system has brought greater control, transparency, and operational discipline to our plant.”
Darshan Parmar
Director
ZP
